Rotational Direction Monitor with Phase Drop-Out Detection - KLINGER BORN

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Rotational Direction Monitor with Phase Drop-out Detection for 3-phase Motors

Required standards:

Three-Phase monitoring is a mandatory requirement under DIN EN60204--1, Para. 7.8 "where a rotary field fault in the supply voltage could cause a hazardous condition or damage the machine."

Operational conditions which could cause a faulty rotational field include:

  • switching a machine from one supply to another
  • a portable machine with external connections for its energy supply
Rotational direction monitor as control board version

Rotational direction monitor as control board version

Rotational direction monitor in top-hat rail case

Rotational direction monitor in top-hat rail case

Special features:

  • Optimal protection against startup in the wrong direction
  • Protects the motor against a missing phase leg in line supply
  • More effective protection for man and machine
  • Economical complete package

Technical data:

Designation
Control board version
870 060 00 = 400 V~
870 061 00 = 230 V~
Designation
Top-hat rail version
850 345 80 = 400 V~
850 345 81 = 230 V~
Input voltage
230 V or 400 V 50 Hz
Function
Detection of rotational direction and optional phase drop out
Output signal
Potential-free changeover contact NC-COM-NO
Response time
Approx. 200 ms
Switching capacity
1920 VA
Switching voltage
250 V AC
Test voltage open contact
1000 V AC
Test voltage contact coil
5000 V AC
Switching current
8 A 250 V~
Mechanical service life
5x106 switching cycles
Contact type
Changeover contact (NC-COM-NO)
Contact assignments
COM-NC break contact = fault
COM-NO make contact = good
Indicator control board
Connection for LED indicating operational status "good"
Indicator Top-hat rail version
Green LED = Good
Red LED = Error
Control board dimensions
75 x 55 x 22 mm (LxWxH)
Top-hat rail dimnesions
45.5 x 74 x 85 mm (LxWxH)

Use in Series

Circuit diagram [pdf-File]


Functional description:

Rotary direction lock-outs are used on machines where startup in the wrong direction would present a hazard for the drive mechanism, production materials or operating personnel. Examples of such motorized equipment are production conveyors, mixers for mortar or similar materials and transmission units. To protect such equipment from starting up in the wrong direction, this optional lock-out circuitry is available for the K900 and K3000 3Ph series of switches and top-hat rail cases and custom housings. The control board will detect the correct rotational direction of applied line voltages as well as the presence of all phase legs. When phase arrangement is correct, an output relay will activate. The voltage release signal in the control circuitry is enabled by this output relay and, in turn, enables the ON/OFF switch. If there is a fault in the rotary field, the motor cannot be turned on. A phase drop-out during operation will not be detected. If desired, the switch can also be equipped with an optional indicator, either optical or acoustic.

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